Today, the packaging industry is one of the main pillars of the production and sale of products around the world. In the meantime, cardboard, as one of the most widely used packaging materials, requires precise and powerful machines to be cut into different shapes and ready for use. One of the most important of these machines is the die cut machine. If you are looking to buy or order the manufacture of a die-cut carton machine in Shahriar, you should know that this area has become one of the main hubs of industrial machinery production in Iran due to the presence of prominent specialists and well-equipped workshops. In this article, we are going to carefully review the manufacturing process, types of devices and introduce the best manufacturer in this region, Shahriar Rajabi Brothers Machinery.

The importance of the die cut machine in the carton industry

Before we talk about the construction of a diecut carton machine in Shahriar, we must know why this machine is so vital. Die-Cutting is a process in which cardboard sheets, cardboard, leather or plastic are cut into specific shapes and with very precise dimensions using a cutting die. Without a high-quality die-cut machine, the production of die-cut boxes (such as pizza boxes, medicine boxes, fruit boxes, etc.) will be impossible or very slow and of poor quality.

The final quality of your packaging is directly dependent on the accuracy and power of the diecut machine. If the machine vibrates or its blades do not apply uniform pressure, the edges of the carton will be crushed and the final box will look inappropriate. This is the reason why professional carton factories are always looking for reliable centers to make die-cut carton machines in Shahriar to ensure the quality of their machines. Understanding this need, Rajabi Brothers Shahryar Machinery Designs machines that offer the highest precision in cutting.

Why Shahryar has become the center of making carton machines?

Shahriar city in Tehran province, due to its strategic geographical location and proximity to the capital and large industrial cities, has provided a suitable platform for the growth of machine-building industries. The concentration of technical workshops, easy access to steel raw materials and spare parts, as well as the presence of expert lathe and mechanic forces, has made the construction of diecut carton making machines in Shahriar to have a significant boom.

Many carton manufacturers from all over the country prefer to place their orders for the manufacture of their machines to the collections located in Shahriar, because the after-sales service and supply of parts are done much faster and cheaper in this area. In the meantime, the name of Shahryar Baradaran Rajabi Machines shines as a reliable and leading brand in the field of designing and manufacturing all kinds of carton making machines.

All kinds of die cutting machines produced in Rajabi brothers' Shahryar machinery factory

When talking about the manufacture of diecut cartoning machine in Shahriar, you should know that these machines are produced in different models, each of which has its own use. Choosing the type of machine depends on the production run, the type of cardboard sheet and your budget. Rajabi Brothers Shahryar Machine Building has the ability to manufacture all the following models with the highest standards:

1. Making diecut ping pong machine (Railley)

Ping Pong diecut machine, also known as rail diecut, is one of the most common and simplest types of diecut. In this machine, the mold and the cardboard sheet move on a rail and pass under the pressure roller to be cut. The construction of die-cut carton making machine in Shahryar is very popular because:

• It has a more reasonable price than other models.
• Working with it does not require a highly specialized operator.
• The risk of cutting the operator's hand is very low and safety is high.
• It is an excellent option for medium circulations.

Shahriar Machining of Rajabi Brothers manufactures this machine with reinforced chassis and anti-wear rollers to ensure the machine's longevity.

2. Making die cut machine

Jaw diecut is considered the most powerful type of manual diecut and its mechanism is similar to closing the jaw or mouth. This machine is very suitable for cutting thick sheets, thick cardboard and even leather. In the construction projects of the die-cut carton making machine in Shahryar, jaw models require very resistant alloys in the body due to the very high pressure they exert (sometimes up to several tens of tons).

Advantages of Diecut Faki made by Shahriar Baradaran Rajabi Machines:

• Extremely high power for cutting complex designs.
• Ability to perform embossing operations on cardboard.
• Higher operating speed than the ping pong model in the hands of a professional operator.
• Durability and very low wear and tear of mechanical parts.

3. Making a rotary die cutting machine

If your production run is very high, rotary die cutting is the best option. In this device, the mold is installed in a semicircle on a rotating cylinder and the cardboard sheets pass under it at high speed. Making a die-cut carton machine in Shahryar in the rotary model requires advanced technology and micron manufacturing precision, which the Shahryar machine-making specialists of Rajabi Brothers are fully skilled in. This machine can cut thousands of pieces per hour and is usually combined with flexo printing machines as a complete line.

The specialized steps of making diecut carton making machine in Shahryar

The production process of a complex industrial machine like diecut requires strict engineering principles. In Rajabi Brothers' Shahryar machine building complex, the manufacturing process of the die-cut carton machine in Shahryar is carried out as follows:

3D design and drawing

First, based on the customer's needs and requested dimensions (device opening), the engineering team draws a detailed map of the device with advanced industrial design software. At this stage, all the forces on the chassis and axles are calculated to prevent the device from warping during work.

Selection of materials and alloys

The quality of the steel used in the chassis and cylinders is the first word. Rajabi brothers use the best alloy steels that are resistant to pressure and metal fatigue in the construction of the diecut carton machine in Shahryar. The use of first-class raw materials makes the device work for years without failure.

Precision machining and turning

Parts such as rollers, shafts and gears must be cut with 10 mm precision. Any asymmetry in the rollers causes the cardboard cut to be deep on one side and incomplete on the other side. Rajabi brothers' Shahryar machine factory produces the most accurate parts by using advanced CNC machines and lathes in Shahryar area.

Assembly and electrical system

After manufacturing mechanical parts, it is time to assemble and install electrical and electronic systems. Electrical panels, gearbox motors, inverters and safety systems (such as electronic eyes) are carefully installed. The operator's safety is the main priority of the Rajabi brothers group in the construction of die-cut carton making machine in Shahryar.

Testing and final quality control

Before delivering the machine to the customer, strict tests are performed with different cardboard sheets to ensure the cutting quality and smooth operation of the machine.

Distinctive features of Shahriar Rajabi Brothers' machine building

Among the many workshops and factories that claim to manufacture diecut carton machines in Shahryar, why should you choose Rajabi Brothers' Shahryar Machine Making Machine? The answer lies in commitment to quality and customer focus:

1. Experience and brilliant history: Years of continuous activity in the industrial heart of Shahriar has made this group have a complete understanding of the needs of the carton market.
2. Warranty and real after-sales service: Buying an industrial machine without support is a big risk. This collection offers all its devices with a valid warranty and in case of any problem, the technical team will be dispatched immediately.
3. Competitive price: By eliminating intermediaries and buying directly from the manufacturer in Shahriar, you will pay less but will receive higher quality.
4. Free consultation: Before ordering the construction of diecut carton making machine in Shahriar, the experts of the collection will advise you to choose the best model of the machine according to the workshop space and budget. Choose yourself.
5. Supply of spare parts: One of the concerns of manufacturers is the failure of consumable parts such as Teflon cylinder cover. Rajabi Brothers Shahriar Machine Factory supplies all the spare parts needed for its machines.

Key points when ordering a die cut machine

If you have decided to order the manufacture of diecut carton making machine in Shahriar, be sure to pay attention to the following points to make a safe investment:

• Width of the machine (opening): Diecut machines are made in different widths (such as 160, 180, 200 cm, etc.). Choose the width of the machine based on the largest dimensions of the carton you are going to produce.
• Power of the motor and gearbox: The type of motor and gearbox has a direct effect on the cutting power and power consumption. Make sure that the manufacturer uses reliable brands in making the machine.
• Safety system: Diecut machine (especially the Faki model) can be dangerous. Emergency stop sensors and mechanical protections are required. Rajabi brothers' Shahryar machinery meets safety standards at the highest level.
• Quality of Teflon (Artlon): In ping pong and rotary dies, the quality of the teflon coating under the mold is very important so that the blades do not slow down and the cut is clean.

The role of the die-cut machine in the profitability of the carton workshop

Buying a quality device is not an expense, but an investment. When you place an order for the construction of a die-cut carton machine in Shahryar to a professional team like Rajabi Brothers, you actually guarantee your production speed. A device that keeps breaking down will stop the production line and cause you to have a bad reputation with your customers. But a smooth and accurate diecut machine minimizes cardboard waste and increases product output, which directly affects the profitability of your workshop.

Furthermore, by having a precision die cutting machine, you can accept more specific and complex orders. Gift boxes, export packaging and cardboard advertising stands all require accurate die-cutting and have a very high added value. Rajabi Brothers Shahryar Machinery provides you with the necessary tools to enter these lucrative markets.

The future of machine building industry in Shahryar

Due to the increasing growth of online stores and the strong need for postal packages, the carton industry is growing. In parallel, the demand for the construction of diecut carton making machine in Shahryar has also increased. It is expected that in the coming years, newer technologies such as fully automatic die cuts with intelligent pressure adjustment will be localized and produced in this region. Rajabi Brothers Shahryar Machine Factory is always trying to upgrade its machines in line with the world's modern technology and meet the needs of Iranian artisans with high-quality domestic products.

final word

Choosing a reliable manufacturer for production line machinery is the most sensitive decision of an industrial manager. If you are looking for quality, durability and reliable after-sales service, Shahryar region as a center of machine building, and in particular "Shahriar Baradaran Rajabi Machine Building" collection, is a safe destination for you. The manufacturing process of the die-cut carton making machine in Shahryar in this complex is done under the strict supervision of engineers and the use of the best materials so that you can be at ease about the beating heart of your carton making workshop.

Don't forget that a good die cutting machine is not just a machine; Rather, it is your business partner in producing quality products. You can contact Rajabi Brothers Shahriar Machine Building to receive expert advice, price inquiries and visit examples of completed works and take a firm step in the development of your business. Let our expertise in manufacturing diecut carton making machine in Shahryar be the guarantee of the success of your production line.